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Qingdao KXD Steel Structure Co., Ltd
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Fully Automated High-Density Vertical Layer Cage System with Corrosion Resistant Multi-Tier Battery Cage

Qingdao KXD Steel Structure Co., Ltd
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Fully Automated High-Density Vertical Layer Cage System with Corrosion Resistant Multi-Tier Battery Cage

Model Number : KXD001

Use For : Breeder/Broiler

Including : All the Automatic Poultry Equipment

Payment Terms : L/C,T/T,Western Union

Feeding System : Automatic pan Feeder

Life Time : 3-5 years

Price : 50-100usd

Installationtime : Quick Assembly

Supply Ability : 8000 tons

Core Components : Broiler Equipment

H Beam Length : 4000-15000mm

MOQ : 600sqm

Delivery Time : 20-30 working days

Service Life : More than 50 years

For : Breeder/Broiler/Duck

Roof Material : Steel Cladding Sheet, Sandwich Panel

Place of Origin : China

Standard : ASTM, GB

Packaging Details : standard

Life Span : over 15 years

Certification : ISO

Brand Name : KXD

Frame : Highly galvanized steel sheets

Energy Efficiency : High

Installationtype : Free Standing

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Fully Automated Vertical Layer & Pullet Cage Equipment Systems
High-Density Multi-Tier Battery Cage Solutions for Maximized Egg Production and Pullet Rearing
Fully Automated High-Density Vertical Layer Cage System with Corrosion Resistant Multi-Tier Battery Cage
Product Overview

In commercial egg production, maximizing the utilization of house footprints while maintaining individual bird health is essential for sustainable profitability. Our fully automated vertical layer and pullet cage equipment systems provide an engineered, high-density environment designed specifically for industrial egg-layer complexes and specialized pullet-rearing facilities.

Available in both space-optimized A-frame and high-automation vertical H-frame configurations, our multi-tier cage systems integrate automatic feeding, fresh-water delivery, continuous egg collection, and tier-by-tier manure removal into a centralized control network. Manufactured using heavy-duty structural steel wires treated with premium corrosion barriers, this system drastically reduces manual labor, lowers egg breakage rates, and ensures excellent flock uniformity.

Technical Parameter Matrix

Our multi-tier cage configurations are completely modular, engineered to scale vertically from 3 tiers up to 8 tiers depending on your poultry house eave height.

System Component Engineering Specifications & Material Standards
Cage Mesh Material Advanced Hot-dip Galvanized or Zn-Al alloy wire (Zinc coating weight: 275g/m² to 350g/m²) for extreme rust protection
Available Framework Types
  • H-Frame (Vertical Layout): 3 to 8 tiers; maximizes vertical volume and features automated manure belts
  • A-Frame (Stepped Layout): 3 to 4 tiers; cost-effective, excellent natural ventilation
Automated Feeding Line Traveling hopper cars (feed carts) with automated leveling gates or chain-loop feeding systems driven by IP55 rated motors
Nipple Drinking Network Dual-lock stainless steel 304 nipples (360° side-action); integrated V-shaped water drip troughs to keep manure belts dry
Egg Collection System Premium anti-bacterial polypropylene (PP) egg belts with synchronized curved lifts and soft-impact de-escalators
Manure Removal System 1.0mm - 1.2mm thick Polypropylene (PP) conveyor belts under every tier; high-torque longitudinal cleaning scrapers
Cage Door Geometry Push-in sliding doors or wide-opening front gates with secure structural latches to prevent bird escapes
Fully Automated High-Density Vertical Layer Cage System with Corrosion Resistant Multi-Tier Battery Cage
Key Structural & Operational Benefits
1. Volumetric Expansion & Maximized Stocking Density

By utilizing vertical H-frame engineering, our multi-tier cage systems allow farms to house up to 3 to 5 times more birds per square meter of land compared to traditional floor-raising methods. This massive optimization of floor space drastically reduces the per-bird capital investment for environmental climate control and building infrastructure.

2. Specialized Zinc-Aluminum Mesh Against Ammonia Corrosion

The wire framework of egg-layer cages is in constant contact with bird claws, moisture, and high-concentration ammonia vapors. Our cage meshes undergo an advanced hot-dip galvanization or zinc-aluminum alloy treatment after welding. This ensures all welded joints receive a thick, seamless protective shield, eliminating premature rusting and expanding the structural life of the cage to over 15-20 years.

3. Soft-Touch Egg Collection with Minimal Breakage

Egg breakage directly erodes farm margins. Our system utilizes specialized UV-stabilized polypropylene collection belts that transport eggs smoothly to the front lift system. Combined with precision-engineered curved escalators and soft-rubber transfer cushions, the mechanism maintains a total structural egg breakage rate of less than 0.5%, guaranteeing premium egg cleanliness and intact arrivals.

4. Tier-by-Tier PP Belt Cleansers for Better Air Quality

Accumulated manure releases toxic ammonia gases that stunt bird performance. Our H-frame systems feature continuous polypropylene (PP) manure conveyor belts running directly beneath each tier of birds. Manure is automatically drawn out of the building every few days, keeping the air inside the house exceptionally clean, lowering respiratory stress for the layers, and simplifying waste management.

Factory Quality Assurance & Export Logistics
  • Precision Wire Tensioning: All cage meshes are processed via automated CNC welding machines to guarantee consistent wire tension, flat mesh profiles, and smooth welds that protect the layers from foot injuries or feather damage.
  • Heavy-Duty Export Packing: High-density cage frames, mesh panels, and structural feeding troughs are palletized and bound with industrial steel strapping. Motorized lift systems, control modules, and fragile egg belts are secured within heavily cushioned marine wooden crates to ensure zero-defect tracking during sea transit.
Fully Automated High-Density Vertical Layer Cage System with Corrosion Resistant Multi-Tier Battery Cage
Frequently Asked Questions (FAQ)
Q1: How many birds can be comfortably housed in a single cage cell unit?
A: Our standard layer cage cell dimensions are custom-engineered to optimize bird comfort and match international welfare space allocations. Typically, a standard cage cell can house 4 to 5 layers or 7 to 8 young pullets, ensuring every bird has ample access to the front feeding trough and dual drinking nipples simultaneously.
Q2: What is the benefit of the traveling hopper feeding car over standard auger lines?
A: The traveling hopper car (feed cart) system is highly recommended for multi-tier vertical cages. It travels smoothly down the length of the cage rows on tracking rails, distributing an exactly metered, uniform layer of feed into the troughs via adjustable dropping gates. This ensures that birds at the front of the house and the back of the house receive the exact same nutritional ratio without feed separation.
Q3: How do you prevent water from dripping onto the manure belts and creating odors?
A: Every level of our drinking pipe system is paired with an underlying continuous V-shaped PVC or galvanized drip trough. Any water drops triggered by the birds during drinking are instantly caught by the drip trough and directed out of the building, keeping the underlying PP manure belts completely dry, which drastically suppresses ammonia odors.
Q4: What basic parameters do we need to calculate a multi-tier cage layout for a 50,000-layer project?
A: To provide a complete technical proposal, please share your planned poultry house dimensions (Length × Width × Eave Height). Our engineering team will calculate how many rows and how many tiers (e.g., 4-tier or 5-tier H-frame) can fit optimally inside your space while leaving appropriate aisle widths for your daily management and maintenance workflows.

Product Tags:

fully automated vertical layer cage system

      

high-density poultry battery cage

      

corrosion resistant multi-tier cage system

      
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